Heavy Duty Skin Packaging Board -Corrugated Cardboard
When packaging heavier or larger items, or when protection is more important than appearance, standard skinboard may not be the right fit. In these cases, corrugated skin packaging board offers a stronger, more rigid alternative. However, with the added strength that corrugated offers, there are a few things to consider
- Corrugated sheets do not print as well
- They need perforation for airflow
- Thicker sheets take up 6X more storage space
- Harder to use finishing machines
Corrugated skin board is perfect for Kits
Skin packaging with cardboard is a great solution for parts kits because it securely holds multiple components in place while providing excellent product visibility and protection. The vacuum-sealed film molds tightly around each part, preventing shifting, loss, or damage from rubbing during handling and transport. The rigid board adds durability and support for heavier or irregularly shaped items. This combination creates an organized, tamper evident package that makes inventory control and kit assembly easier, reduces packaging waste compared to bulky alternatives, and delivers a clean, professional presentation for both industrial and retail applications
A few things to consider
Printing Limitations
Corrugated print is typically not as crisp due to the rough surface and different printing methods. Simplified logos and bold artwork produce the best appearance. A more limited color selection is another factor.
Perforation Needed
Because cardboard is made from pulped recycled material, is does not allow airflow. All boards must be perforated which detracts from asthetic appeal
Size Considerations
Corrugated packaging is much thicker (about 0.125″ vs. 0.024″ for paperboard), so it takes up more room in storage and always leads to larger shipping sizes
Finishing Limitations
Because corrugated is thicker, it can be more difficult to run through finishing equipment like corner rounders, hole punchers, etc. The added thickness also causes blades and die edges to dull more quickly,
Corrugated remains one of the most widely used packaging materials for good reason. It’s durable, cost effective, and highly protective. While it may not match the detail of thinner substrates, smart design choices make it an excellent solution for many applications. We’re always happy to provide guidance to ensure your packaging looks great and performs as expected, contact us if we can help
